Cisco IR509UWP-915/K9 Industrial WPAN Router

Cisco IR509UWP-915/K9 Industrial WPAN Router

Product Code: IR509UWP-915/K9
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2018-01-26 :Updated

Introduction

The Cisco 500 Series Wireless Personal Area Network (WPAN) Industrial Routers represent a significant advancement in the realm of industrial connectivity, specifically engineered to address the rigorous demands of modern utility and industrial environments. As the digital transformation of infrastructure continues to accelerate, the need for robust, secure, and highly reliable communication backbones has never been more critical. These routers are meticulously designed to serve as the foundational layer for Advanced Metering Infrastructure (AMI) and various industrial Internet of Things (IoT) applications, ensuring that data flows seamlessly even in the most challenging operational conditions. By integrating advanced wireless technologies with industrial-grade hardware, Cisco provides a solution that bridges the gap between legacy field devices and modern, data-driven management systems.

These devices are built to withstand the harsh environmental stressors typically found in outdoor deployments, such as extreme temperature fluctuations, high humidity, and electromagnetic interference. Beyond mere durability, the 500 Series is architected to support massive scale, allowing utility companies and industrial operators to manage thousands of endpoints with ease. The focus here is on creating a resilient network fabric that minimizes downtime and maximizes operational efficiency. By leveraging Cisco’s deep expertise in networking, these routers offer a sophisticated approach to managing field area networks, ensuring that critical infrastructure remains connected, monitored, and protected against the evolving landscape of cyber threats that target industrial control systems today.

Product overview

The Cisco 500 Series WPAN Industrial Routers consist of several specialized models, primarily the IR510 and IR530, which are designed to provide flexible connectivity options for diverse field deployments. The IR510 is a compact, highly efficient router that excels in scenarios where space is limited but high-performance connectivity is non-negotiable. It is particularly well-suited for smart metering deployments where it acts as a bridge between smart meters and the wider network. On the other hand, the IR530 offers enhanced capabilities, providing a more robust feature set for complex industrial environments that require higher throughput and greater processing power to handle intensive data traffic from multiple sensors and control devices simultaneously.

These routers are powered by Cisco’s robust operating system, which ensures consistent management and security protocols across the entire network infrastructure. The hardware architecture is specifically optimized for WPAN technologies, including Wi-SUN (Wireless Smart Utility Network) standards, which are essential for creating large-scale, self-healing mesh networks. By utilizing these standards, the 500 Series routers can automatically adapt to changes in the network topology, such as the addition or removal of devices, without requiring manual intervention. This self-organizing capability is a cornerstone of the product line, significantly reducing the operational overhead associated with maintaining large-scale field networks. Furthermore, the integration of these routers into the broader Cisco IoT portfolio allows for centralized management through tools like Cisco IoT Field Network Director, providing operators with comprehensive visibility into the health and performance of their entire field area network from a single pane of glass.

Features and benefits

  • Support for Wi-SUN FAN (Field Area Network) certification ensures interoperability and adherence to global standards for large-scale mesh networks.
  • Industrial-grade hardware design provides high reliability in harsh environments, including extended temperature ranges and protection against environmental hazards.
  • Advanced security features, including hardware-based encryption and secure boot, protect sensitive data and prevent unauthorized access to the network infrastructure.
  • Self-healing mesh networking capabilities allow the system to automatically reroute traffic if a node fails, ensuring continuous connectivity for critical utility operations.
  • Low-power consumption design makes these routers ideal for deployments where power availability is limited or where energy efficiency is a primary operational goal.
  • Scalability is a core strength, enabling the network to grow from a few dozen devices to thousands of endpoints without compromising performance or stability.
  • Seamless integration with Cisco IoT Field Network Director simplifies the deployment, monitoring, and troubleshooting processes for network administrators.
  • Flexible mounting options and compact form factors allow for easy installation in various field locations, such as utility poles, cabinets, or industrial enclosures.
  • Enhanced data throughput capabilities in the IR530 model support bandwidth-intensive applications, ensuring that future-proofing is built into the network design.
  • Comprehensive diagnostic tools provide real-time insights into network health, enabling proactive maintenance and reducing the mean time to repair for field issues.
  • Support for over-the-air (OTA) firmware updates ensures that the routers can be kept up-to-date with the latest security patches and feature enhancements without physical site visits.
  • Optimized for AMI (Advanced Metering Infrastructure) and distribution automation, these routers provide the reliable backhaul necessary for modern smart grid initiatives.
2018-01-26 :Updated

Product Overview

The Cisco® 500 WPAN Industrial Router (IR500) provides unlicensed 915-MHz, ISM-band wireless personal- area network (WPAN) communications to diverse Internet of things (IoT) applications. Among the IoT apps supported are smart grid, distribution automation (DA), and supervisory control and data acquisition (SCADA). The router supplies enterprise-class RF mesh connecitivity to IPv4 and serial IoT devices, including recloser control, cap bank control, voltage regulator controls, and other remote terminal units (RTUs). Purpose-built to withstand harsh environments, the IR500 is ideal for installations in pad-mount and pole-mount cabinets and in other demanding locations.

The IR500 provides an open RF mesh solution based on the following standards: IEEE 802.15.4 g/e, IETF 6LoWPAN, IETF Routing Protocol for Low Power and Lossy Networks (RPL), IETF Mapping of Address and Port - Translation (MAP-T), and IETF Constrained Application Protocol (CoAP). It takes full advantage of worldclass Cisco networking capabilities in IPv6, security, legacy (serial) protocol transport, and network management.

Figure 1 displays a Cisco WPAN Industrial Router.

Figure 1.      IR500

Description: C78_730550_00_Fig 01

Benefits

   Lowers total cost of ownership (TCO) by consolidating disparate communications networks used for automated metering infrastructure (AMI) and DA applications

   Delivers a communications platform for standards-based, interoperable smart grid and IoT apps using IP-based technologies and innovations

   Increases communications network uptime and grid availability to help ensure message delivery through a rugged industrial hardware design and highly resilient solution architecture

   Improves visibility, availability, and reliability of the distribution grid through enterprise-class network and device management tools

   Facilitates graceful migration and integration of legacy assets with support for several IoT-specific protocols

   Features a compact form factor and low-power design to support connectivity to a diverse set of IoT end devices with varied space and power capabilities

   Integrates into customers’ existing IT and security solutions, reducing project costs and risks and eliminating the need for defining new IT processes and certifying new software applications

Architectural Capabilities

Table 1 outlines the architectural capabilities of the IR500.

Table 1.       Cisco IR500 Architectural Capabilities

Architectural Principles

Capabilities

Network Reliability and Disaster Recovery (DR) Architectures

Highly resilient design that optimizes communications network uptime and grid availability to help ensure message delivery:

  IP quality of service (QoS) for highest priority of critical DA traffic
  Standards-based IPv6 Routing Protocol for Low Power and Lossy Networks (IETF RPL) extends to last mile with route propagation to other IPv6 routing protocols, such as Border Gateway Protocol (BGP) and Open Shortest Path First version 3 (OSPFv3)
  Interference-avoiding frequency-hopping spread spectrum (FHSS) and per-device spatial frequency reuse
  Rugged industrial design and compliance with IEC-61850-3 and IEEE 1613 for utility environments

More details on standards support can be found in Table 3.

Network Security

Comprehensive security capabilities based on open standards and Cisco innovation:

  Access control and authentication based on X.509 certs, IEEE 802.1x, and utility public key infrastructure (PKI)
  Data confidentiality and privacy based on link-layer AES 128-bit encryption and IEEE 802.11i
  Device and platform integrity based on firmware signing and cert-based, role-based access control (RBAC)

More details on security capabilities can be found in Table 3.

Standards-Based Integration of Legacy Assets for Graceful Migration

Comprehensive software capabilities for transporting serial and IPv4 traffic:

  Supports transport of legacy serial traffic over 6LoWPAN using standards-based solutions such as Raw Sockets
  Supports transport of IPv4 traffic over IPv6, using standards-based solutions such as IETF MAP-T

Ease of Use to Reduce TCO

Enterprise-class network management and device management capabilities, based on open standards and Cisco innovation:

  Network and device management tools for easy deployment, upgrades, and remote monitoring
  Highly secure, automated, zero-touch deployment
  Comprehensive wireless monitoring capabilities for multiple communications technologies

Unified FAN Architecture

Architecture based on choice of wired and wireless technologies:

  Media-agnostic network services based on IP architectures
  Separation of network services and applications

Example of IoT Deployment for Cisco Connected Grid FAN Solution for DA

Utilities are experiencing a significant transition in their distribution grid, in part because smart grid applications like SCADA and DA can reduce outages and save energy. To comply with regulatory mandates, utilities are also integrating solar and wind farms into the grid and adopting smart metering. These changes necessitate a bidirectional communications field area network (FAN) that provides connectivity to a variety of DA devices to support a diverse set of DA applications and SCADA protocols, such as Distributed Network Protocol (DNP3). Examples of a few popular high-value DA applications are:

   Self-healing grid and fault location isolation service restoration (FLISR)

   Volt/VAR monitoring and control (VVC)

   Power quality monitoring and distribution grid sensing

   Asset management

   Outage management

The IR500 is a component of the Cisco Connected Grid FAN Solution, which meets these challenges using designs from the industry-leading Cisco GridBlocks Architecture. A typical communications network for the distribution grid is a two-tier architecture with a neighborhood area network (NAN) and a wide area network (WAN).

The NAN connects endpoints, such as DA devices, sensors, and smart meters, using a DA gateway or an embedded IPv6-based communications reference design. The endpoints form a mesh network based on RF or power-line communications (PLC) technologies. The mesh network is aggregated at an intelligent device such as a field area router (FAR) mounted on poletops or in secondary substations. The WAN tier provides network connectivity from the FAR to the utility’s control center, over either a public cellular network or a utility-owned (private) WiMAX or Ethernet fiber network.

The Cisco FAN solution comprises four important elements, as shown in Figure 2. They include:

   Cisco IR500 (DA gateway) and Cisco Connected Grid Endpoint (IPv6 reference design), which provide CG-Mesh connectivity to endpoints such as DA devices, sensors, and smart meters

   Cisco 1000 Series Connected Grid Routers providing FAR capabilities

   Cisco ASR 1000 Series Aggregation Services Routers providing headend router (HER) capabilities

   Cisco IoT Field Network Director and Industrial Operations Kit for network management

Figure 2.      Cisco Connected Grid Field Area Network Solution for DA Applications

Description: C78_730550_00_Fig 02

Cisco 500 WPAN Industrial Router Specifications

Table 2 lists hardware specifications and Table 3 lists software features for the IR500.

Table 2.       Cisco IR500 Hardware Specifications

Feature

IR 500 Hardware Specifications

Dimensions (W x D x H)

10.2 cm x 12.79 cm x 3 cm (4 in. x 5 in. x 1.2 in.)

Typical Weight Fully Configured

0.85 lbs (0.4 kg)

Operating Temperature

-40°C to +70°C (-40°F to 158°F) with type test up to 85°C (185°F) for 16 hours

Typical Power Consumption or Dissipation

5 Watts, depending on configuration

IEEE 802.15.4 WPAN

IEEE 802.15.4g/e

Frequency Support

902-928 MHz (and subset of it to comply with country’s regulations)

  North America- ISM: 902-928 MHz
  Australia: 915-928 MHz
  Brazil: 902-907.5, 915-928 MHz
  Hong Kong: 920-925 MHz
  China: 920- 925 MHz
  Singapore: 920-925 MHz

Spread Spectrum Technology

FHSS

Transmitter Output

30 dBm

Antenna Connector

QMA, female

10/100 Fast Ethernet Copper Ports

1

RS 232/RS 485 Serial Port- Software Configurable
(RJ 45 Connector)

1

RS 232 Serial Port
(RJ 45 connector)

1

Digital Alarm Inputs

1

USB Type A Network Ports

1 (hardware-ready)

Console and AUX Port (RJ-45)

1

Integrated DC Power Supply

10.6–52 VDC (nominal), 9-60 VDC (optimum)

Environmental Compliance

  IEC-61850-3
  IEEE1613
  C37.90 high-voltage impulse

Immunity

  EN61000-6-2
  EN61000-4-2 (ESD)
  EN61000-4-3 (RF)
  EN61000-4-4 (EFT)
  EN61000-4-5 (SURGE)
  EN61000-4-6 (CRF)
  EN61000-4-11 (VDI)
  EN 55024, CISPR 24
  EN50082-1

EMC

  47 CFR, Part 15
  ICES-003 Class A
  EN55022 Class A
  CISPR22 Class A
  AS/NZS 3548 Class A
  VCCI V-3
  CNS 13438
  EN 300-386

Safety

  USA: UL 60950-1
  Canada: CAN/CSA C22.2 No. 60950-1
  Australia/New Zealand: AS/NZS 60950.1
  Rest of world: IEC 60950-1
  UL certified to UL/CSA 60950-1, 2nd Ed.
  CB report to IEC60950-1, 2nd Ed., covering all group differences and national deviations

Table 3.       Cisco IR500 Software Specifications

Feature

Software Specifications

PHY/MAC Layer

  IEEE 802.3 Ethernet 10/100 Mbps
  RS232/RS485 Serial
  IEEE 802.15.4g WPAN
  IEEE 802.15.4e WPAN MAC extensions
  6LoWPAN – RFC 4919, 4944 and 6282

Network and Transport Layer

  IPv4 (RFC 791, 826, 1918)
  IPv6 (RFC 2460)
  UDP (RFC 768)/TCP (RFC 793)
  IETF Routing Protocol for Low Power and Lossy Networks (RPL)
(RFC 6206, 6550, 6551, 6553, 6554, 6719)
  NAT44 (RFC 1918 and 2663)
  MAP-T (draft RFC MAP-T)

Application Layer

  Raw Sockets support on serial ports (for transport of non-IP protocols such as DNP3 and other legacy serial protocols)
  DHCPv6 (RFC 3315) for IPv6 address allocation
  IETF Draft RFC Constrained Application Protocol (CoAP) for network management

Security

  Encryption: AES-128 (IEEE 802.11i for WPAN key management)
  Authentication and authorization: IEEE 802.1x for WPAN authentication and encryption; X.509 certificate support with integration into customer’s PKI
  Hardware-based device identity: IEEE 802.1AR (hardware-ready)
  Role-based access control (RBAC) for device configuration
  Secure boot loader and signed firmware images

Quality of Service

  Classification and marking: Layer 3 - Differentiated Services Code Point (DSCP)
  Congestion management: Priority Queuing (PQ)

Table 4 lists the IR500 hardware product ID (PID).

Table 4.       Cisco IR500 Product ID

Item

Specification

IR509UWP-915/K9

IR509 with 915MHz-WPAN, 1 FE, 2 serial, utility-grade DC power

Table 5 lists the antenna options for IR500.

Table 5.       Cisco IR500 Antenna Options

Item

Specification

ANT-WPAN-OM-OUT-N

  Omni antenna for 900 MHz WPAN
  Outdoor

Table 6 lists the RF cable options for the IR500.

Table 6.       Cisco IR500 RF Cable Options

Item

Specification

Indoor Cable Options

CAB-L240-10-Q-N

10-ft (3 m) Low Loss LMR 240 Cable with QMA and N Connectors

CAB-L240-15-Q-N

15-ft (4.5 m) Low Loss LMR 240 Cable with QMA and N Connectors

CAB-L240-20-Q-N

20-ft (6 m) Low Loss LMR 240 Cable with QMA and N Connectors

Outdoor Cable Options

CAB-L400-5-N-N

5-ft (1.5 m) Low Loss LMR 400 Cable with N Connectors (straight to right angle)

CAB-L400-5-N-NS

5-ft (1.5 m) Low Loss LMR 600 Cable with N Connectors (straight to straight)

CAB-L400-20-N-N

20-ft (6 m) Low Loss LMR 400 Cable with N Connectors

CAB-L600-30-N-N

30-ft (9.14 m) Ultra Low Loss LMR 600 Cable with N Connectors

Table 7 lists additional accessories available for the IR500.

Table 7.       Additional Accessories for Cisco IR500

Item

Specification

CGR-LA-NF-NF

Lightning arrestor

ANT-ADPTR-Q-TNC

Connecting adapter for CGR antennas- QMA to TNC

 

For More Information

   To find out more about the Cisco 500 WPAN Industrial Router, visit https://www.cisco.com/go/ir500.

   For more information on the Cisco CGR 1000, visit https://www.cisco.com/go/cgr1000.

   For more information on the Cisco IoT Field Network Director, visit https://www.cisco.com/en/US/products/ps12360/index.html.

   For more information on the Cisco ASR 1000, visit https://www.cisco.com/go/asr1000.

   For more information on the Cisco Field Area Network solution, visit https://www.cisco.com/go/fan.

IR509UWP-915/K9
Cisco 1000 Series Connected Grid Routers
Cisco 1240 Connected Grid Router
IR509 915Mhz WPAN router w/ 2 serial,1 FE LAN
1,018.08
2021-11-01

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